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Friday, December 23, 2011

Unsafe Work Practices


Hazards is a condition ( unsafe act/unsafe condition)  with the potential to cause harm or injury and it can happen anytime and anywhere. Examples of common WSH hazards includes 

1.Falling from height hazards, 2.Struck by objects,3.Electrical Hazards
4.Machine Hazards, 5.Mechanical Hazards of tools and equipments
6.Fore & Explosion Hazards,7)Noise Hazards,8)Confined Space Hazards
9)Ergonomic Hazards,10)Chemical Hazards,11)Thermal Hazards
12)Radiation Hazards

In the photographs, it was observed that one worker was performing painting in an unsafe manner using   a ladder  precariously to access the work area for painting . In addition he was also observed failure to make use of fall protection personal protection equipment. (safety harness) and no barricade was observed being put up at site to deter entry

The unsafe practices identified are as follows:
1)Use of inappropriate tools and equipments as a means to access to an area with height more than 2 meters
2).Failure to make use of fall protection personal protection equipment
3)Unsafe use of ladder – Using a ladder other than what is intended in a way that can threaten his own safety
  at work

Waterproofing At Height Risk Assessment

Risk Assessment Conducted For Waterproofing At Height Activity

Revision:

Location:
Plant Expansion Phase I
Date of last review
26 Oct 2011
Assessment Team:
Adam Lee ( contractor lorry crane operator), Sean Koh ( Signal man),Ricky Tan ( Rigger man) , Alvin Jazz Tan ( Safety Coordinator) and Roy Lai ( contractor lifting supervisor)
Date of next review
26 Oct 2014
Operation:
Waterproofing at height–application of membrane for barrier of water on building tops/roof
Approved by:
Wilson Philip
GLM Manufacturing Manager
Activity Steps
HAZARD
INITIAL RISK
CONTROL MEASURES
RESIDUAL RISK
Hazard Description
and Worst Case Consequences  with no Prevention or Mitigation Measures in Place
Loss Category/
Population Affected
Likelihood
Severity
Risk Level
List all Current and Planned Control Measures, taking into Account all Contributing and Escalating Factors
Likelihood
Severity
Risk Level
Person In Charge














                                    
Climbing up the monkey ladder located in the plant AHU room to access the building roof top
1)Back Injuries due to incorrect body posture and technique in climbing monkey ladder

Personnel
Remote
Minor
Low Risk
1)Contractors undergone site safety induction and aware of the hazards and risks in the hosting plant
2)Risk assessment conducted on all activities associated with climbing monkey ladder and membrane application work on building roof top and control measures implemented to mitigate the severity and occurrence of the hazards
3)The hazards, risks and control measures identified for the climbing of monkey ladder and membrane application work on building roof top have been communicated to all involved workers
4)Workers involved in membrane application on building roof tops shall undertake pre job warm up exercise before work commencement
6)Full body safety harness are provided to workers working on building roof top membrane application work
7)Workers are trained on the correct technique to don the full body safety harness and on checking it’s condition for wear and tear
8)PTW shall be apply for all membrane application work on building roof top
9)Contractors workers are trained on membrane application work based on their Safe Job Procedures
10)PTW shall be apply for any membrane application activity on building roof top
1)Daily toolbox meeting to communicate the hazards/risks  associated with membrane application on building roof top to all involved workers
2)Safe Job procedures on membrane application on building roof top developed by contractors
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Minor
Low Risk
Peter Tan



Manually transferring membrane application chemicals and painting accessories via the monkey ladder to building roof top
1)Back Injuries due to incorrect body posture and technique in climbing monkey ladder
2)Falling objects due to transferring excessive items at one go
3)Head injuries due to hit by building roof top entry/exit point cover

Personnel
Remote
Major
Medium Risk
1)Contractors undergone site safety induction and aware of the hazards and risks in the hosting plant
2)Risk assessment conducted on all activities associated with transferring items via the AHU monkey ladder to building roof top and control measures implemented to mitigate the severity and occurrence of the hazards
3)The hazards, risks and control measures identified for transferring items via AHU monkey ladder to building roof top have been communicated to all involved workers
4)Workers involved in membrane application on building roof tops shall undertake pre job warm up exercise before work commencement
5)Full body safety harness are provided to workers working on building roof top membrane application work
6)Workers are trained on the correct technique to don the full body safety harness and on checking it’s condition for wear and tear
7)PTW shall be apply for all membrane application work on building roof top
8)Contractors shall ensure the entry/exit door to the building roof top is closed at all times
9)Contractors shall anchored their safety harness whilst undertaking the membrane application on building roof top
10)Contractor shall stop  all membrane application work when there is sign of lightning
11)Contractor shall ensure that the building roof top is house keep after membrane application work
1)Daily toolbox meeting to communicate the hazards/risks  associated with membrane application on building roof top to all involved workers
2)Safe Job procedures on membrane application on building roof top developed by contractors
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Moderate
Low Risk
Peter Tan
Apply membrane application on building roof top
1)Falling into  building roof top entry /exit point due to entry exit point door not closed
2)Slipping hazards
3)Strike by lightning due to perform membrane application on a stormy weather condition
Personnel
Remote
Major
Medium Risk
1)Workers undergone the site safety induction course
2)Risk assessment conducted on all activities associated with membrane application work on building roof top and control measures implemented to mitigate the severity and occurrence of the hazards
3)The hazards, risks and control measures identified for the membrane application work on building roof top have been communicated to all involved workers
4)Workers involved in membrane application on building roof tops shall undertake pre job warm up exercise before work commencement
5)Full body safety harness are provided to workers working on building roof top membrane application work
6)Workers are trained on the correct technique to don the full body safety harness and on checking it’s condition for wear and tear
7)PTW shall be apply for all membrane application work on building roof top
8)Contractors  are advised to close the entry/exit door to the building roof top when not in use
9)Contractor  shall stop all work  and exit the building roof top safely when there is sign of lightning and thundering.

1)Daily toolbox meeting to communicate the hazards/risks  associated with membrane application on building roof top to all involved workers
2)Safe Job procedures on membrane application on building roof top developed by contractors
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Major
Medium Risk
Peter Tan







Painting at height ( above 2 meter ) on scaffolds


Risk Assessment Conducted For Painting At Height ( above 2 meter) On Scaffolds





Revision:

Location:

Date of last review
26 Oct 2011
Assessment Team:
Adam Lee ( contractor lorry crane operator), Sean Koh ( Signal man),Ricky Tan ( Rigger man) , Alvin Jazz Tan ( Safety Coordinator) and Roy Lai ( contractor lifting supervisor)
Date of next review
26 Oct 2014
Operation:
Painting at height ( above 2 meter ) on scaffolds
Approved by:
Wilson Philip
Manufacturing Manager
Activity Steps
HAZARD
INITIAL RISK
CONTROL MEASURES
RESIDUAL RISK
Hazard Description
and Worst Case Consequences  with no Prevention or Mitigation Measures in Place
Loss Category/
Population Affected
Likelihood
Severity
Risk Level
List all Current and Planned Control Measures, taking into Account all Contributing and Escalating Factors
Likelihood
Severity
Risk Level
Person In Charge

Erecting scaffolds for painting at height

1)Hands/finger injuries due to cut by scaffolds ,metal barricade or steel toe boards structures

Personnel
Remote
Minor
Low Risk
1)Workers undergone the required Construction Safety Orientation Course
2)Worker undergone the scaffold erector/suspended scaffold rigger course
3)Risk assessment conducted on all activities associated with painting works and control measures implemented to mitigate the severity and occurrence of the hazards
4)The hazards, risks and control measures identified for the erection of scaffolds have been communicated to all involved workers
5)Workers shall pre check and ensure all scaffolds, steel toes board and metal barricade are free of surface pinch points and sharp edges prior to using them
5)Reasonable practicable and effective steel toes board and open side metal barricade provided to ensure safe means of access and egress for workers working on scaffolds
6)Full body safety harness are provided to workers working on scaffolds
7)Workers are trained on the correct technique to don the full body safety harness and on checking it’s condition for wear and tear
8)Pre check of scaffold structure by scaffold supervisor prior to work
1)Daily toolbox meeting to communicate the hazards/risks of painting on scaffolds at height to workers
2)Safe Job procedures on painting works on scaffolds developed
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Minor
Low  Risk
Daniel Ang
2)Covering up the open side of scaffolds with steel toe boards and metal barricade
1)Hands/finger injuries due to cut by scaffolds ,metal barricade or steel toe boards
2)Falling objects due to metal barricade and steel toe board exceed scaffolder  safe working load

Personnel
Asset-scaffold damaged caused by impact from fallen scaffolds

Remote
Moderate
Low Risk
1)Workers undergone the required Construction Safety Orientation Course
2)Worker undergone the scaffold erector/suspended scaffold rigger course
3)Risk assessment conducted on all activities associated with covering up open sides of scaffolds with steel toes board and metal barricade and control measures implemented to mitigate the severity and occurrence of the hazards
4)The hazards, risks and control measures identified for the erection of scaffolds have been communicated to all involved workers
5)Workers shall pre check and ensure all scaffolds, steel toes board and metal barricade are free of surface pinch points and sharp edges prior to using them
6)Reasonable practicable and effective steel toes board and open side metal barricade provided to ensure safe means of access and egress for workers working on scaffolds
7)Full body safety harness are provided to workers working on scaffolds
8)Workers are trained on the correct technique to don the full body safety harness and on checking it’s condition for wear and tear
9)Pre check of scaffold structure by scaffold supervisor prior to work
1)Daily toolbox meeting to communicate the hazards/risks of painting on scaffolds at height to workers
2)Safe Job procedures on painting works on scaffolds developed
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Moderate
Low Risk
Adrain Ang
Lifting operations :Transferring steel toe boards and metal barricade using lorry crane for erecting scaffolds
1)Hands/finger injuries due to cut by scaffolds ,metal barricade or steel toe boards
2)Falling objects due to lifted load exceed lorry crane safe working load
3)Falling object due to lifting platform give way ( lifted load exceed lifting platform safe working load)


Personnel
Hands/finger injuries
-head hit by falling scaffolds
Remote
Moderate
Low Risk
1)Workers undergone the required Construction Safety Orientation Course
2)Worker undergone the scaffold erector/suspended scaffold rigger course
3)Risk assessment conducted on all activities associated with painting works and control measures implemented to mitigate the severity and occurrence of the hazards
4)The hazards, risks and control measures identified for the erection of scaffolds have been communicated to all involved workers
5)Workers shall pre check and ensure all scaffolds, steel toes board and metal barricade are free of surface pinch points and sharp edges prior to using them
5)Reasonable practicable and effective steel toes board and open side metal barricade provided to ensure safe means of access and egress for workers working on scaffolds
6)Full body safety harness are provided to workers working on scaffolds
7)Workers are trained on the correct technique to don the full body safety harness and on checking it’s condition for wear and tear
8)Pre check of scaffold structure by scaffold supervisor prior to work
9)Lorry crane operator trained to operate lorry crane
10)PTW shall be apply for all lifting operations
11)Safe working load of lorry crane and lifting platform are displayed

1)Daily toolbox meeting to communicate the hazards/risks of painting on scaffolds at height to workers
2)Safe Job procedures on painting works on scaffolds developed
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Moderate
Low Risk
Adrain Ang






12)Lorry crane operator shall ensure the lifted load does not exceed the lifting platform safe working load
13)Rigger man and signal man are trained in directing lifting operations
14)Provision of barricade to deter unauthorized entry during lifting operations
15)No one is allowed to be near or under the suspended load during lifting operation
16)Lorry crane operator shall conduct pre start lorry crane check and ensure the lorry crane mechanical operational functions are in good working conditions prior to using them





3)Climbing up scaffold structure from ground floor to paint at height on scaffold
1)Hand/finger injuries due to presence of surface pinch points and sharp edges on scaffolds
2)Back injuries due to incorrect body posture when climbing up the scaffolds
Personnel
Remote
Minor
Low Risk
1)Workers undergone the required Construction Safety Orientation Course
2)Worker undergone the scaffold erector/suspended scaffold rigger course
3)Risk assessment conducted on all activities associated with painting works and control measures implemented to mitigate the severity and occurrence of the hazards
4)The hazards, risks and control measures identified for the erection of scaffolds have been communicated to all involved workers
5)Workers shall pre check and ensure all scaffolds, steel toes board and metal barricade are free of surface pinch points and sharp edges prior to using them
5)Reasonable practicable and effective steel toes board and open side metal barricade provided to ensure safe means of access and egress for workers working on scaffolds
6)Full body safety harness are provided to workers working on scaffolds
7)Workers are trained on the correct technique to don the full body safety harness and on checking it’s condition for wear and tear
8)Pre check of scaffold structure by scaffold supervisor prior to work
9)Mandatory pre job warm up exercise by all workers prior to work commencement
1)Daily toolbox meeting to communicate the hazards/risks of painting on scaffolds at height to workers
2)Safe Job procedures on painting works on scaffolds developed
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Minor
Low Risk
Adrain Ang
4)Painting at height on scaffolds
1)Falling from height due to failure to don the full body safety harness properly
2)Falling from height due to failure to anchor the safety harness whilst painting at height
3)Fall into open side of scaffolds due to insufficient steel toe boards placed on scaffold folds open side
4)Falling objects due to paint container not secured at height
Personnel
Remote
Major
Medium Risk
1)Workers undergone the required Construction Safety Orientation Course
2)Worker undergone the scaffold erector/suspended scaffold rigger course
3)Risk assessment conducted on all activities associated with painting works and control measures implemented to mitigate the severity and occurrence of the hazards
4)The hazards, risks and control measures identified for the erection of scaffolds have been communicated to all involved workers
5)Workers shall pre check and ensure all scaffolds, steel toes board and metal barricade are free of surface pinch points and sharp edges prior to using them
5)Reasonable practicable and effective steel toes board and open side metal barricade provided to ensure safe means of access and egress for workers working on scaffolds
6)Full body safety harness are provided to workers working on scaffolds
7)Workers are trained on the correct technique to don the full body safety harness and on checking it’s condition for wear and tear
8)Pre check of scaffold structure by scaffold supervisor prior to work
9)Mandatory pre job warm up exercise by all workers prior to work commencement
10)All paint containers shall be tied onto a life line and anchored to deter falling objects
1)Daily toolbox meeting to communicate the hazards/risks of painting on scaffolds at height to workers
2)Safe Job procedures on painting works on scaffolds developed
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Medium
Low Risk
Adrain Ang
Lifting operations :Transferring fresh paint containers and painting accessories using lorry crane
1)Falling objects due to lifting load exceed lifting platform safe working load
2)Falling objects due to lifting gear snapped
Personnel
Remote
Moderate
Low  Risk
1)Workers undergone the required Construction Safety Orientation Course
2)Worker undergone the scaffold erector/suspended scaffold rigger course
3)Risk assessment conducted on all activities associated with painting works and control measures implemented to mitigate the severity and occurrence of the hazards
4)The hazards, risks and control measures identified for lifting new paint and painting accessories using the lifting platform have been communicated to all involved workers
5)Lorry crane operator shall ascertain the lifting platform safe working load first prior to all lifting operations
6)Safe working load of the lorry crane and lifting platform are clearly displayed
7)Lorry crane operator are trained for lifting operations using the lorry crane
8)Provision of barricade to deter unauthorized personnel from entry during lifting operations
9)No one shall be allowed near or under the suspended load during lifting operations
10)Lorry crane operator shall conduct pre start lorry crane check & ensure lorry crane is in good working condition prior to all lifting operations
1)Daily toolbox meeting to communicate the hazards/risks of painting on scaffolds at height to workers
2)Safe Job procedures on painting works on scaffolds developed
3)Pre check of safety harness by workers prior to start of work
4)PPE requirements of gloves, hard hat, safety shoes, safety goggle, safety harness
Remote
Minor
Low  Risk
Adrian Ang




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